Webasto ThermoCall TC4 Installation Instructions Manual Webasto
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5 Improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide leading to serious injury or death. To install and repair Webasto heating and cooling systems you need to have completed a Webasto training course and have the appropriate technical documentation, special tools and special equipment. Only genuine Webasto parts may be used. See also Webasto air and water heaters accessories catalogue. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. ALWAYS carefully follow Webasto installation and repair instructions and heed all WARNINGS. Webasto rejects any liability for problems and damage caused by the system being installed by untrained personnel.
7 Installation Instructions General information With ThermoCall TC4 the following Webasto heaters can be operated with a mobile or landline phone: Water heaters: -Thermo Top E/C -Thermo Top Evo -Thermo Pro 50 Eco -Thermo Pro 90 -Thermo 120/150 STD Air heaters: -Air Top 2000 STC -Air Top Evo 40 -Air Top Evo 55 Certification The CE marking and the E-marking are located on the adhesive label on the module. Scope of Delivery Entry 1. GSM module ThermoCall TC4 2. Entry wiring harness 3. GSM antenna 4. Button with indicator lamp 5. Self-tapping screws and (not shown): -Quick Start Guide -CD with operating and installation instructions 3 Detailed information can be found in the heater operating instructions. The function cannot be guaranteed in conjunction with OE heaters. Please turn over these installation instructions to the customer together with the operating instructions
8 Scope of Delivery Advanced 0 1. GSM module ThermoCall TC4 2. Advanced wiring harness 3. GSM antenna 4. Button with indicator lamp 5. Self-tapping screws and (not shown): -Quick Start Guide -CD with operating and installation instructions Adapting wiring harness The included wiring harness must be adjusted with corresponding "pinning into" the existing installation situation (heater selection). ThermoCall TC4 Entry: Strip the tied-back wires at the heater connector, connect the required wires as shown in the illustrations 1 to 4 and illustration 5 and then insulate and tie back the wire ends that are not required. ThermoCall TC4 Advanced: Strip the tied-back wires at both connectors for the heater and control element, connect the required wires as shown in the illustrations 1 to 4 and illustration 6 and then insulate and tie back the wire ends that are not required. Legend To illustrations 1 to 6. br brown ge yellow gr grey rt red sw black vi violet --- not in use Thermo Top E/C Thermo Top Evo 5 2
10 Installation Installing GSM module The GSM module must be installed in the passenger compartment. -Determine the installation location in the passenger compartment (under the instrument panel, when retrofitting preferably near the MultiControl or the radio receiver) -Fasten the GSM module with self-tapping screws (ensure sufficient clearance for the connection of the wiring harness and the antenna) -Watch vehicle parts located behind the module when mounting it with the self-tapping screws! Contacts/ plug connections must face downwards. NOTE Note down the installation location of the GSM module on the last page of these installation instructions, e.g. for replacing SIM card! Installing GSM antenna The antenna must be installed on the front or rear window. However, never in the tinted area or under the heating wires of the window heater or wires of the window antenna. -Clean the window thoroughly with a cleaning cloth -Pull the protective film off the antenna and glue on the antenna (maintain a minimum distance of 30 mm from metal parts) -Route the antenna cable to the GSM module (never shorten or kink) and connect to the module Installing button with indicator lamp NOTE -The supplied push button must be installed. -Follow initial start-up procedure. -Install push button in view of the driver. -Drill an 8 mm diameter hole in a dummy switch or another suitable location easily accessible to the driver (coordinate the installation location with the vehicle owner if necessary) -Mount the push button in the 8 mm dia. hole -Route the push button wiring harness to the 12-pin connector on the module and connect them (blue wire on Pin 9, green on Pin 10 and red on Pin 11)
11 Connection Connector assignment of GSM module ThermoCall TC4 Socket Function Remarks Entry Advanced V (+30) 2 Earth = 0 3 Output of parking heater only for Thermo Top E/C 4 additional analogue output, V positive * for 2nd installed heater with analogue control 5 Earth output for summer function (fan only) only for Thermo Top E/C only for Thermo Top Evo 6 W bus communication with parking heater or MultiControl/ Telestart 7 not in use (optional Input 1 for alarm system) +12 V 8 Input 2 (for MultiControl/Telestart) only for Thermo Top E/C 9 Earth for push button including indicator lamp (blue wire) 10 ON/OFF for push button including indicator lamp (green wire) 11 Output for indicator lamp in push button (red wire) 12 not in use *:The connection may vary depending on the installed 2nd heater. Information on the integration is contained in the respective heater installation instructions. 5
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